05076955-Wear-Insert.892.3-1
Product ID: 05076955
Description:
This component is a wear insert designed for use within the Autoline™ I abrasive waterjet cutting head system. It is a cylindrical, sacrificial component that fits inside the mixing chamber (nozzle body, Product ID 05073820). The wear insert protects the more expensive nozzle body from erosion caused by the high-velocity mixture of water and abrasive garnet .
Applications:
Used as a replaceable liner inside the mixing chamber of Autoline™ I abrasive waterjet cutting heads .
Installed directly into the nozzle body bore (Product ID 05073820) to absorb abrasive erosion during cutting .
Suitable for ultra-high pressure waterjet systems operating at 60,000 PSI (approximately 4,137 bar) .
Features:
Manufactured from ultra-hard, wear-resistant material such as tungsten carbide or ceramic to withstand extreme erosive conditions .
Precision-ground outer diameter ensures a proper, snug fit within the corresponding nozzle body bore .
Precision-machined internal bore (mixing chamber geometry) is engineered for optimal mixing of water and abrasive particles to maximize cutting efficiency .
Designed as a sacrificial consumable; the wear insert is intended to erode over time while preserving the more expensive nozzle body .
Engineered specifically for the Autoline™ I self-aligning cutting head system, ensuring correct alignment between the orifice, mixing chamber, and focusing tube .
Maintenance:
During cutting head overhaul, remove the wear insert from the nozzle body for inspection .
Inspect the internal bore of the wear insert for signs of erosion, diameter enlargement, ovality, cracking, or flaking .
Replace the wear insert when visible erosion is present, when cutting performance degrades, or at scheduled preventive maintenance intervals .
Do not attempt to reuse a worn or eroded wear insert; erosion of the insert will negatively affect mixing efficiency and cut quality .
Before installing a new wear insert, thoroughly clean the nozzle body bore to remove any debris, old abrasive particles, or residue .
Ensure the new wear insert is seated fully and squarely within the nozzle body before reassembling the cutting head .
Always replace the wear insert when replacing the focusing tube (mixing tube) to ensure optimal system performance .
Store spare wear inserts in a clean, dry environment in protective packaging to prevent edge chipping or surface damage before use .










